What Is a Steam Trap Performance Audit?
A steam trap performance audit is a systematic evaluation of every steam trap in your facility to identify failures, energy losses, and maintenance priorities. Steam traps are critical components that remove condensate and non-condensable gases from steam systems while preventing live steam loss.
When traps fail — and studies show that 15–30% of traps in a typical plant are malfunctioning — the result is wasted energy, increased emissions, reduced process efficiency, and potential equipment damage. Our certified auditors use advanced ultrasonic and thermal testing technology to assess every trap and deliver actionable insights.
Common Failure Modes
Understanding how steam traps fail is key to preventing costly energy losses and safety incidents.
Failed Open
Trap allows live steam to pass through continuously — the most costly failure, resulting in massive energy loss.
Failed Closed
Trap blocks condensate drainage, causing water hammer, reduced heat transfer, and potential equipment damage.
Bypassed
Bypass valve left open, allowing continuous steam loss and defeating the purpose of the trap entirely.
Our Audit Process
A structured, four-step approach to identify every underperforming trap and quantify the savings opportunity.
Site Survey & Inventory
Complete documentation of all steam traps, their locations, types, and operating conditions across your facility.
Ultrasonic & Temperature Testing
Non-invasive testing using ultrasonic leak detectors and infrared thermography to assess trap condition in real time.
Condition Assessment
Each trap is classified as functioning, failed open, failed closed, or bypassed — with severity ratings for prioritization.
Reporting & Recommendations
Detailed audit report with energy loss calculations, cost savings projections, and a prioritized replacement/repair action plan.
Why Steam Trap Audits Matter
Proactive steam trap management delivers measurable ROI across energy, safety, and equipment longevity.
Reduce Energy Costs
Failed-open steam traps waste significant energy. Identifying and replacing them can cut steam losses by up to 20%.
Improve Safety
Malfunctioning traps cause water hammer, equipment damage, and safety hazards. Regular audits mitigate these risks.
Extend Equipment Life
Proper steam trap operation protects heat exchangers, turbines, and process equipment from condensate-related damage.
Reduce Emissions
Eliminating steam leaks directly reduces greenhouse gas emissions and supports environmental compliance goals.
Typical Trap Failure Rate
Potential Steam Savings
Typical ROI Payback
Non-Invasive Testing
Industries We Serve
Schedule Your Steam Trap Audit
Stop losing energy and money to failed steam traps. Contact our team to schedule a comprehensive audit of your facility.
Request an Audit